Commentary about volunteering to overhaul the 200 hp LeRoi engine in a Whitcomb switch locomotive for a non profit museum. I got it running in 2009. TitanX Donated a new radiator core in 2011. Plymouth locomotive arrives 2014.
Thursday, April 23, 2009
Stuck in the engine
I went up to the museum to put the cotter pins in the connecting rods. You use a tire iron in the flywheel to turn the crankshaft until a connecting rod is accesable thru the hand hole cover. It was a tough job reach through the hand holes and turn the nuts one way or the other to line up the cotter pin hole and the castle nut slot. I often had to use a hand mirror to see the allignment. I was laying on my stomach on the running boards of the engine, with my head close to the crankcase and my arms inside the crancase. Someone droping off news papers told Steve there was a guy stuck in the engine compartment back there. I got them in but I am still working on the air compressor rod.
I decided to use the flat tappets instead of the roller tappets because the roller tappets froze up so fast. When we put the tappets in their holes we found out that there was a misallignment between the cylinder castings and the crankcase. Hank machined the tappets to fit. The machined tappets went right in and the pushrods went on. I bought 5/8 inch studs, cleaned the threads in the heads with a tap and installed the 18 new studs. I disconnected the pipes to the sand dome in preparation to removing the hood.
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